Sunday, November 13, 2011

ARC 599 Class Notes 09.08.11

09.08.11
Topics from Class:
Guest Lecturer:
Barry Prater
Central Kentucky Fiber Resources
http://www.centralkyfiber.com/

- 'Toy Story 3':  Toys discarded
- The 'Quo Family' - the status quo
- 'To Infinity and Beyond:  Architecture and Building
   Using Conscious Design'   
- BHFR & Cellmark: 
   http://www.bgpride.org/documents/2bWasteReduction-BarryPrater.pdf          
- Stewardship, footprints, environmentalist vs.
  environmental stewardship         
- 'The WALK':  Water Air Land Kreatures
  (or Kritters !)
- The Great Lexington Sign-Off (too many unnecessary signs)
- Gray Water Reclamation:  (Health Dept., health concerns)
- Economy = Ecology
- Pre-cycling

- Barry's definition of Sustainability:  Planning for the proper
  process of preventing pollution by identifying the best method
  for returning products and packaging to reusable fiber prior 
  to purchase.   

- Horticultural plastics (house plant packaging):  Lowe's sends
  their used plastic packaging to CKFR
- Colorpoint:  (13) acres of greenhouse in Paris, KY:
   http://www.colorpoint.biz/Colorpoint   
- HDPE Plastics:  Germany:
  http://plasticpipe.org/pdf/chapter-1_history_physical_chemistry_hdpe.pdf 
- Reason NOT vs. Reasons TO Recycle:  2004 #'s for the
  U.S. (see Barry's report pdf:   BHFR
  & Cellmark above.)
- Germany's recycling rate MUCH higher than the U.S.
- Japan:  77% Incineration of waste
- Volume, Contamination, Market/Use:  Categorize, Collect,
  Combine:
   Checklist:  wood, plastic, glass, metal, rubber, other
- Paper pulp rubber (clean, natural, or colored), nylon, pvc,
  tpo, ferrous/non-ferrous metals
- Resin I.D. Code:  HDPE 
  http://en.wikipedia.org/wiki/Plastic_recycling
- (7) Resins in plastics:  blow molded, injection molded

  Central Kentucky Fiber Resources (products and 
  processes):

- Baled, gaylorded, banded, palletized > delivered to the
  market
- Lithoplates from industrial printing:  aluminum smelted to
  aluminum ore
- (S4) grades of paper
- Shrink wrap LDPE or biscayne - LLDPE
- P.E.T.E. industrial banding:  honeycomb vs. line
  configuration
- Process waste vs. packaging waste
- Automotive polypropylene

- William Deming 'Out of The Crisis':
   http://books.google.com/books/about/Out_of_the_crisis.html?id=LA15eDlOPgoC

- Municipal:  Steel cans:  bales $80.00/ton ! !
- HDP:  High Density Polyethylene
- Pigmented plastics can't be made 'natural'
- Use the SPECIFIC terms for materials
- Somerset, KY:  Playsmart:  Made of natural (#2) HDPE
- Bulk mail

  Central Kentucky Fiber Resources (Unapproved Materials):

- Mixed paper
- Contaminated OCC (Carbon Black)
- Bi-Fiber (foil, cardboard - silver on the box not recyclable)
- #1 - 7's w/out prior approval - mixed plastics not worth
  sorting (ex. Kentucky Gentleman Whiskey Bottles)

- Scales:  Trucks weighed (- the driver's weight).  250 tons
  of material/day through CKFR
- Conveyer/Baler:  'Tiny' > finished bale
- Cardboard bale = 1500lbs = $165.00/ton
- Paper Mills:  Temple-Inland:
  http://www.templeinland.com/CorrugatedPackaging/Linerboard/recycled.as
- Tractor Trailer, ocean bound ships
- Nine Dragon Mill:  Largest paper mill in China:  200,000
  gallons of water = 1 ton of milled paper
- Buffalo Trace Distillary:  http://www.buffalotrace.com/ 
- Goodwill Industries of KY:  Since 1923 creating jobs,
  1,657 people hired to recycle cardboard
- Wayne Co. Recycling (southern shore of Lake Cumberland):  
   http://www.waynecounty.ky.gov/services/sw.htm

- Define, Measure, Analyze, Improve, and Control the
  Process
- Sherwin Williams:  140 tons saved from landfill.  Cans
  filled with paint to smelter, paint evaporates  
  (carcinogen?).  Compare to automotive paint on metal.
- Paper = $30.00/$50.00 / ton
- Kentucky Division of Waste Management:  Solid Waste
  Report (copy from Barry)
- Kentucky's landfill rates are cheaper than MOST other
  states, so other states dump their waste here in
  Kentucky 
- Dominican Republic:  Largest landfills in the world with
  villages in them:  'The Fly' and 'The Hole'
- KY County landfills:  316,000 tons of solid waste in 2009
- Dept. of Environmental Protection
- Division of Waste Management
- (4) cubic yards = (1) ton
- Compacted vs. Incinerated
- 1.4 million cubic yards of garbage = +/- (1) city block by
  20 stories.  Compare to Centerpoint, downtown
   Lexington
- Brick and mortar recycling
- C&M Disposal (Lexington, KY) trying to specialize in
  construction disposal:  http://www.cmeky.com/ 
- Dominance of 'stick building' in Kentucky
- Northern Kentucky:  Tub Grinder, grind up the entire
  building > ship the waste to Ohio, Ohio charges by
   the cubic yard.
- Glass:  No place to melt it down in Kentucky (ship to
  Indianapolis or Nashville)
- Kentucky State building code:  Aggregate under rough
  plumbing, why not use glass?
- Lawrenceberg, KY:  Glass facility:  Crushed
  automotive glass into rail cars.  PVB
  (Poly Vinyl Butoline) - see MSDS sheet on materials.
- ISRI Spec. Circular 2006 for the selling and
  purchasing of materials
- Lignin:  The glue of the plant world - chemically
  removed for office paper.

- Plastics: PET -  bottles, re-grind to chips.
  PBT - automotive, contains metal, not recyclable.

  H.B.E.E.R. Potential Suppliers:

- Outdoor Venture:  Military Tents - 10 tons/month
  process waste vinyl.
- Belden, Inc.:  Monticello, KY - wire and cable products.
- Jones Plastic - appliance parts.
- CTA:  Corbin, KY - automotive insulation.
- Woodstock Pallet:  Somerset, KY - wooden pallets, scrap
  pallets - 200 tons/month

- Plastics:  taste, burn test - moisten the material
  for float test.
- Tarter Gate Scrap Wood 200 tons/month:  Dannville, KY
  agricultural equipment.

- Testing of Plastics:  "Pancake" samples.
- Polystyrene (expanded): 48 ft. trailer packed full: 1,000 lbs.
                                        "           "              baled: 6,000 lbs
                                        "           "         densified: 40,000 lbs. 
- Fruit of The Loom:  Russell Springs, KY -
  100 tons/month by-product
- Philips Lighting:  Danville, KY - incandescent light -
  obsolete trays (for bulb shipping) - landfill!
- Single Serve eating in America creates a severe
  over-abundance of packaging.

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